Pallet Rack Systems
Every type of pallet rack — designed, supplied, and installed by Material Handling USA. From standard selective to high-density mobile systems, we help warehouses, distribution centers, and manufacturers store more in less space.
Talk with a pallet rack specialist. Call (800) 326-4403 or Email Sales@MH-USA.com
Find the Right Pallet Rack for Your Operation
Not every warehouse needs the same rack. Your SKU count, throughput requirements, available floor space, and budget determine which pallet rack system delivers the best ROI.
Material Handling USA designs and installs pallet rack systems for warehouses, distribution centers, cold storage facilities, manufacturing plants, and 3PL operations across the United States. We work with the industry’s top manufacturers to provide the right system — whether you need the universal flexibility of selective rack or the extreme density of mobile and drive-in systems.
Below you’ll find every type of pallet rack we offer, with detailed guides to help you understand the differences, compare systems, and choose the best solution for your facility.
Pallet Rack Types
Click any system below for a full guide including specs, applications, comparisons, and FAQ.
How to Choose the Right Pallet Rack
The best pallet rack system depends on four factors: how many SKUs you store, how fast you need to move pallets, how much floor space you have, and your budget.
High SKU Count + High Throughput
You need every pallet instantly accessible. Start with Selective Rack. If floor space is tight, upgrade to Narrow Aisle for 40–50% more positions without losing selectivity.
Few SKUs + Maximum Density
Fewer products stored in bulk. Drive-In Rack eliminates aisles entirely. Push-Back or Pallet Flow offer better selectivity with strong density.
FIFO Required (Food, Pharma, Perishable)
Pallet Flow Rack guarantees first-in, first-out rotation automatically via gravity rollers. Essential for expiration-dated goods and lot-tracked inventory.
Long / Oversized Loads
Cantilever Rack is purpose-built for lumber, pipe, bar stock, furniture, and anything that doesn’t fit a standard pallet bay.
Cold Storage / Freezer
Structural Rack handles the abuse and temperature extremes. Pair with Mobile bases to maximize the most expensive real estate in your operation.
Can’t Expand the Building
Mobile Pallet Rack nearly doubles capacity in the same footprint. Or go vertical with VNA to use every cubic foot above.
Pallet Rack Comparison Chart
Side-by-side comparison of all nine pallet rack systems we design and install.
| System | Selectivity | Density | Throughput | FIFO | Forklift Type | Best For |
|---|---|---|---|---|---|---|
| Selective | 100% | Baseline | ★★★★★ | Yes | Standard | General warehousing |
| Drive-In | Low | ★★★★★ | ★★ | LIFO | Standard | Bulk storage, few SKUs |
| Push-Back | ~75% | ★★★★ | ★★★★ | LIFO | Standard | Moderate SKUs, fast cycles |
| Pallet Flow | ~70% | ★★★★ | ★★★★ | FIFO ✓ | Standard | Food, pharma, perishables |
| Cantilever | 100% | ★★★ | ★★★★ | Yes | Standard / Side-loader | Lumber, pipe, long items |
| Double Deep | ~50% | ★★★ | ★★★ | No | Deep-reach | Moderate density step-up |
| Narrow Aisle | 100% | ★★★★ | ★★★★★ | Yes | Turret / Order Picker | High throughput + density |
| Structural | 100% | Baseline | ★★★★★ | Yes | Standard | Cold storage, heavy duty |
| Mobile | 100% | ★★★★★ | ★★★ | Yes | Standard | Max density + selectivity |
| Carton Flow | 100% | ★★★★ | ★★★★★ | FIFO ✓ | Manual pick | Case/carton picking |
Why Material Handling USA?
Complete Turnkey Service
We don’t just sell rack. We design your layout, source the right system from top manufacturers, handle permitting, deliver, and install. One point of contact from concept to completion.
Free Warehouse Design
Every project starts with a free warehouse layout and design consultation. We’ll analyze your inventory profile, throughput needs, and building constraints to recommend the best system — not the most expensive one.
Top Manufacturer Partners
We work with the industry’s leading rack manufacturers. This means competitive pricing, fast lead times, and systems engineered to your exact specifications — not one-size-fits-all solutions.
New & Used Options
Need to stretch your budget? We maintain inventory of quality used pallet rack. Mix new and used to hit your budget without compromising on capacity or safety.
Professional Installation
Our installation crews are experienced, insured, and OSHA-trained. We install to manufacturer specifications and RMI guidelines — no shortcuts, no liability for you.
Nationwide Coverage
Based in Utah, serving the entire United States. Whether you’re building a new distribution center in Texas or retrofitting a freezer in Ohio, we’ve done it.
Our Process
Consultation
We discuss your inventory, throughput, building specs, timeline, and budget to understand your requirements.
Design & Quote
Our team creates a warehouse layout, recommends the right system, and delivers a detailed quote with options.
Manufacture & Ship
We coordinate manufacturing, quality checks, and delivery logistics. Used rack ships from our inventory fast.
Install & Inspect
Professional installation to RMI and manufacturer specs. Final walkthrough and sign-off before we leave.
Frequently Asked Questions
Selective pallet rack accounts for roughly 85% of all pallet rack installations. It provides direct forklift access to every pallet position and works for nearly any warehouse operation.
Three primary strategies: (1) Narrow aisle or VNA rack to reduce aisle widths and gain 40–50% more positions, (2) Mobile pallet rack to eliminate aisles entirely for up to 80% more positions, or (3) high-density systems like drive-in or push-back for bulk storage.
Structural pallet rack handles temperature extremes and forklift impact best. Many cold storage operations also use mobile rack on structural frames to maximize expensive refrigerated space.
Standard selective rack uses roll-formed (bent sheet metal) components. Structural rack uses hot-rolled steel C-channels and I-beams — heavier, more impact-resistant, and better suited for abusive environments like cold storage and beverage distribution.
Yes. Material Handling USA designs and installs pallet rack systems across the entire United States. We’re based in Utah and serve clients from coast to coast.
Yes — as long as the components are compatible (same manufacturer or teardrop pattern). Mixing new and used is a smart way to stretch your budget while still getting the capacity and layout you need.
Cost varies widely by system type, height, capacity, and whether you buy new or used. Selective rack starts at roughly $50–$150 per pallet position for used, $150–$300+ new. High-density systems like mobile rack cost more but deliver lower cost per pallet position. Call (800) 326-4403 for a free quote based on your requirements.
FIFO (first in, first out) means the first pallet loaded is the first one picked — essential for perishables. Pallet flow rack provides automatic FIFO. LIFO (last in, first out) means the most recently loaded pallet is picked first — used in drive-in and push-back systems.
Pallet Rack Service Areas
Based in Salt Lake City, we supply and install pallet rack systems throughout Utah. Visit our local pages for area-specific information, permitting guidance, and delivery details.
Pallet Rack by Location
We deliver and install pallet rack systems throughout Utah, Idaho, and the western United States.
Pallet Rack by Industry
Industry-specific racking solutions with the right configuration for your operation.
Pallet Rack Buyer Resources
Everything you need to make an informed purchasing decision.
Pallet Rack Accessories
Essential components for safety, compliance, and functionality.
Ready to Design Your Pallet Rack System?
Material Handling USA designs, supplies, and installs every type of pallet rack — nationwide. Free warehouse design consultations, competitive pricing from top manufacturers, and professional installation.