Welcome to Material Handling USA, your best source for pallet racks and accessories. Our carton flow rack systems are designed to enhance your storage efficiency and streamline your warehouse operations. Discover how our innovative solutions can transform your business.

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A blue industrial storage rack with five horizontal shelves, ideal for holding items in an organized manner, set against a yellow background. This ergonomic storage solution ensures sturdy support and efficiency.

What is a Carton Flow Rack?

A carton flow rack is a shelving system featuring a wheel-surface that can be either free-standing or incorporated into a pallet rack or pick module storage system. This system is popular for its self-replenishing feature, as cartons advance down the pitched shelving wheel bed, delivering products to the pick face end of each shelf lane.

Explore Custom Solutions Today!

Discover how our Carton Flow Rack systems can transform your warehouse operations. Contact us now to schedule a consultation with our storage experts.

10 Benefits/Features of Carton Flow Rack

Boost Your Productivity and Efficiency

Increased Throughput

Ensures products are always at the pick face for efficient picking.

Maximized Space

Utilizes space effectively with its last-in-first-out inventory flow.

Automated Fulfillment

Self-powered tracks move items quickly to the pick face.

Improved Organization

Uses color coding and labeling for easy product identification.

Enhanced Ergonomics

Keeps items at a consistent height, reducing worker strain.

Increased Safety

Includes safety features such as guards and brakes to prevent accidents.

Reduced Damage

Gentle slopes and turns minimize product damage.

Lower Labor Costs

Reduces the need for manual sorting, cutting down on labor expenses.

Maximum Capacity

Deep lanes hold more products, optimizing storage space.

Easy Maintenance

Designed for quick and simple maintenance to ensure continuous product flow.

Boost Your Productivity Now! Don’t wait to enhance your warehouse efficiency. Explore our Carton Flow Rack solutions and see immediate improvements in your picking rates and inventory management.

First-In, First-Out (F.I.F.O.) Stock Rotation
Optimize Your Inventory Turnover! Our Carton Flow Rack promotes F.I.F.O. stock rotation with its gravity-advancing sloped shelf design and low-friction wheels. This ensures older stock is used first, minimizing waste and keeping inventory fresh.

Addressing Your Storage Challenges

At Material Handling USA, we understand the difficulties of managing inventory. Our Carton Flow Rack systems solve common storage issues, including:

Inefficient Picking

Our racks ensure products are always at the pick face, speeding up the picking process.

Worker Strain

Ergonomic design minimizes physical strain on workers.

Disorganization

Color coding and labeling maintain product organization.

Product Damage

Gentle slopes reduce the risk of product damage.

Maintenance

Easy maintenance keeps the system running smoothly.

High Labor Costs

Automation reduces the need for manual labor.

Space Utilization

Deep lanes maximize storage capacity.

Safety Concerns

Built-in safety features prevent accidents.

Inventory Turnover

F.I.F.O. design ensures optimal stock rotation.

Operational Efficiency

Overall, our racks improve operational efficiency and productivity.

Product information table for carton flow rack includes sections on nominal width, depth, axle centers, and capacity. Widths of 12 & 16, depths from 48 to 144, axle centers at 2 & 3, with a capacity of 35 lbs/ft. Ideal for F.I.F.O. stock rotation and inventory management with notes on sizes and colors.

Conclusion

Our Carton Flow Rack systems are designed to improve your warehouse operations significantly. From increased throughput and improved ergonomics to enhanced safety and reduced labor costs, our systems offer a comprehensive solution for your storage needs.

A blue metal storage rack holds several cardboard boxes on its slanted shelves, embodying F.I.F.O. Stock Rotation principles. Set against a colorful background with yellow and green abstract shapes, this setup enhances inventory management while ensuring warehouse efficiency.

Why Choose Us?

Over 30 Years Of Experience

We design and install the right storage solutions for your specific needs

Custom
Options

We offer a range of customizable options to meet your unique needs

Customer Satisfaction

We are committed to excellent service and support, ensuring satisfaction with every purchase

Competitive Pricing

We offers competitive pricing, making it easy to find a solution that fits any budget

How It Works

Experience the streamlined process of Material Handling USA’s Warehouse Solutions, guiding you from consultation to implementation with personalized solutions and ongoing support.

mh-usa process

Optimize Your Space with Carton Flow Rack! Ready to make the most out of your storage space? Learn more about our customizable Carton Flow Rack systems and start optimizing your warehouse today.

FAQs

A Carton Flow Rack is a storage system that uses gravity to move cartons from the back to the front of the rack, ensuring products are always at the pick face.

The F.I.F.O. system uses gravity to advance products forward, ensuring older stock is picked first.

 

Yes, our racks can be customized to fit your specific storage needs, including lane widths and additional features.

No, our Carton Flow Rack systems are designed for easy maintenance, ensuring efficient product flow.

Our racks include safety features such as guards and brakes to minimize accidents.

Tate W. Curtis

Space Coordinator, United States Department of Agriculture

The Team provided a highly professional service from start to finish.

“ They always available for meetings and questions, firsts, in figuring out what system would work best for our needs then by assessinh how much shelving space would be required for our existing as well as future needs, and , finally, by insuring the timely delivery and quality installation of the product. ”

Sharon L. Hancey

First District TCE of Administrative Office of the Courts

The team was very supportive

“ They were extremely attentive in assessing our needs in Logan. They provided several plans to show us our shelving options. ”

Julie Froff

Assistant Clerck of
Third District Court

We Also appreciated, at the time of installation, the courteous and professional manner in which the installers conducted themselves.

“ We have been using the system now for about six moths and are happy to report that it has been a wonderful addition to our office. It is easy to operate and keeps our filing area neat and organized, and most importanly, providers us with unlemited space for growth at this time. We are completely satisfied with your product. ”

Lila Abersold

Visual Arts Coorndinator of Utah Arts Council

They were also great to work with.

“ The track and system Material Handling USA recently installed is working very well Your isntallation people were able to adjust the tracks on the uneven floor in our storage space. ”

Nancy Herd

Human Resources Manager of Ray Quinney & Nebeker

You guys are great! Thanks so much for working so hard to getus into our new space.

“ Thank you a million times for the these killer Jazz tickets! I am just so excited to go and rub shoulders with every other "pretentious" person in Material Handling USA! How Awesome! ”


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Improve Safety and Ergonomics!

Invest in your workers’ safety and comfort with our ergonomic Carton Flow Rack systems. Contact us to find out how our solutions can reduce strain and increase productivity.