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Improving Carton Flow for Liquor Distribution: A Warehouse Upgrade
Welcome to our page highlighting the transformation of a liquor distribution warehouse for restaurants. Discover how we revamped their carton flow system, addressing challenges and enhancing efficiency.
Flow Rack allows the liquor to “flow” down to be picked.
The correct bin fronts are key to success.
flow rack design to allow for picking of full cases
The design also allows for picking of individual bottles.
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The liquor distribution warehouse faced a unique challenge – they needed to accommodate both individual bottle and full-case picking from the same shelves. However, their existing carton flow system had seen better days. The old rollers were worn out and frequently stuck, complicating the process of retrieving items.
To resolve these issues, we introduced our Flex Track rollers. These rollers are adept at handling heavy loads with minimal effort. Now, employees can effortlessly slide a carton of alcohol to the front of the flow system and push back up to ten cases without hassle, enabling easy replenishment from the front.
Previously, picking a full case while there were only a few bottles left in a box required time-consuming maneuvers. The wheels were not designed for easy movement, leaving partial cases stranded on the floor until someone needed a few bottles. Our solution eliminated this problem, restoring the ability to push items back into the system effortlessly.
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The old rollers had reached the end of their operational life. They no longer rolled smoothly in both directions, causing frustration and inefficiency in the warehouse.
Roller Revolution
Unlike the old system, our Flex Track system consists of an entire grid of rollers, ensuring a smooth and efficient flow. The reduced slope of the carton flow system makes handling items even more straightforward.
Aging System
The previous system had served them well for over two decades. However, it was time for an upgrade to meet the evolving needs of the warehouse.
Seamless Transition
We introduced engineered products carton flow on specially installed beams, seamlessly integrating it with the existing Interlake carton flow system. This modification significantly improved the carton flow’s functionality.
Broadening Horizons
Consider regions where liquor distribution operates differently from state-run systems. In places like Las Vegas, where the majority of liquor goes to restaurants and bars, this innovative carton flow system could make a significant impact.
Diverse Orders
Restaurants often don’t order full cases. They may require just a few bottles of a particular liquor. The challenge was to create a system that could seamlessly handle both individual bottle and full-case orders within the same setup.
Meeting Evolving Needs
This warehouse used to be open to customers who could browse in person. As it shifted its focus to serving restaurants and bars exclusively, the need for an efficient carton flow system became even more critical.
Expanding Reach
We’re currently implementing a similar solution in a warehouse in Park City, incorporating taller stops to prevent accidents and product loss.
One issue was the tendency of boxes to fall forward. Despite adjusting the end stops to be at the same height, the problem persisted. Addressing this challenge involved exploring alternative solutions, such as installing taller stops to prevent items from falling.
Reaching Beyond
Our expertise extends beyond this warehouse. There are likely other locations facing similar challenges with carton flow systems. We believe our solution could benefit various liquor distributors, particularly those serving restaurants and bars.
Talk To An Expert Who Has Designed Carton Flow For Liquor Distribution Facilities. Explore how our carton flow system can enhance efficiency in your liquor distribution warehouse. Contact us today to discuss how our tailored solutions can address your specific challenges and streamline your operations.
